The Faz-timator is a user friendly quoting and competitor crossover program. Whether you have a Faztek part number or a part number of a competitor in the fractional T-Slotted Extrusion market you can get your net price on Faztek products. The Faz-timator will also give you descriptions and weights for each part. If extrusion and panel cuts and/or machining is necessary this program calculates those prices as well with a few extra steps. For more information on how to use this program or to get a copy contact our design department at design@faztek.net.
www.faztek.net/downloads.html
Monday, June 6, 2011
Creative Safety Guarding
Faztek is more than just an aluminum lumberyard. Faztek is a Creative Safety Guarding company working hand in hand with customers providing solutions to their problems. Faztek's "Solutions Vendor" mentallity goes way beyond just T-Slotted Aluminum Extrusions. Faztek product offering consists of T-Slotted Extrusions used to build machine enclosures, perimeter guards, ergonomic workstations & carts, Steel Guarding used to build robot guards, straight line fencing, tool cribs, and light curtains for a high tech solution used on stamping presses, assembly machines, etc... For more details on how Faztek can help provide you with a solution contact our design team at design@faztek.net.
http://www.faztek.net/
http://www.faztek.net/
Wednesday, June 1, 2011
Safety Light Curtains
Faztek Takes Safety Guarding High Tech with "Riken Optic" Safety Light Curtains
Category 4 Safety Rating!
Whether you just need safety light curtains or you need safety light curtains integrated into hard guarding, Faztek Designers are ready to assist you!
These safety lights feature a two component system that does not require a separate control box allowing the transmitter and receiver to be wired directly into the safety relay inside your control cabinet or PLC.
Applications:
•Stamping Presses
•Conveyors
•Welding Booths
•Automated Lines
•Robot Cells
•Transfer Equipment
•Assembly Machines
•Perimeter Guarding
Features of the Safety Light Curtains:
•No separate control box needed
•LED indication of light intensity for
ease of alignment
•Protection heights from 12" to 50
•Self checking control reliability
•Detection range up to 30 feet
•15mm beam spacing
•UL and CE approvedPre-wired to accept multiple light application
•Auxiliary output for PLC connection
•Complies with OSHA, ANSI, IEC61496-1, EN61496-1 safety requirements
Category 4 Safety Rating!
Whether you just need safety light curtains or you need safety light curtains integrated into hard guarding, Faztek Designers are ready to assist you!
These safety lights feature a two component system that does not require a separate control box allowing the transmitter and receiver to be wired directly into the safety relay inside your control cabinet or PLC.
Applications:
•Stamping Presses
•Conveyors
•Welding Booths
•Automated Lines
•Robot Cells
•Transfer Equipment
•Assembly Machines
•Perimeter Guarding
Features of the Safety Light Curtains:
•No separate control box needed
•LED indication of light intensity for
ease of alignment
•Protection heights from 12" to 50
•Self checking control reliability
•Detection range up to 30 feet
•15mm beam spacing
•UL and CE approvedPre-wired to accept multiple light application
•Auxiliary output for PLC connection
•Complies with OSHA, ANSI, IEC61496-1, EN61496-1 safety requirements
Pneumatic Tubing Cart
Overview
Faztek has re-designed the traditional pneumatic tubing cart. This cart is constructed from T-Sloted aluminum extrusions, allowing for easy customization and modularity. As an alternative to the other steel units, Faztek’s aluminum frame provides a high strength, corrosion-resistant cart that will not rust, peel, or fade.
Problem/Application
Customers were looking for a cost-effective, yet sturdy cart to secure their spools of tubing. They needed a lightweight cart to easily move from work area to work area.
Solution
Faztek designed and built a rigid, but lightweight pneumatic tubing cart from T-Slotted aluminum extrusion profiles. This design does not sacrifice quality or strength over the traditional design shown below. A set of 4” swivel and a set of 4” rigid casters were used to provide maximum performance, as well as having two brakes to secure the unit in place.
Conclusion
By switching to the Faztek tubing cart, companies have saved time and money through a lower cost cart and more options to stay organized. This cart has offered a savings of over 40% compared to the traditional steel cart. Strong, sturdy, modular, and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. Tool hangers, acrobins, more rails, etc... can be added in a matter of minutes. Great for bin stocking!
40% Cost Savings with the Faztek T-Slotted Extrusion Tubing Cart vs. Traditional Steel Tubing Cart
www.faztek.net/SuccessStories/PneumaticTubingCart.html
Faztek has re-designed the traditional pneumatic tubing cart. This cart is constructed from T-Sloted aluminum extrusions, allowing for easy customization and modularity. As an alternative to the other steel units, Faztek’s aluminum frame provides a high strength, corrosion-resistant cart that will not rust, peel, or fade.
Problem/Application
Customers were looking for a cost-effective, yet sturdy cart to secure their spools of tubing. They needed a lightweight cart to easily move from work area to work area.
Solution
Faztek designed and built a rigid, but lightweight pneumatic tubing cart from T-Slotted aluminum extrusion profiles. This design does not sacrifice quality or strength over the traditional design shown below. A set of 4” swivel and a set of 4” rigid casters were used to provide maximum performance, as well as having two brakes to secure the unit in place.
Conclusion
By switching to the Faztek tubing cart, companies have saved time and money through a lower cost cart and more options to stay organized. This cart has offered a savings of over 40% compared to the traditional steel cart. Strong, sturdy, modular, and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. Tool hangers, acrobins, more rails, etc... can be added in a matter of minutes. Great for bin stocking!
40% Cost Savings with the Faztek T-Slotted Extrusion Tubing Cart vs. Traditional Steel Tubing Cart
www.faztek.net/SuccessStories/PneumaticTubingCart.html
Pneumatic Mast Vehicle Rack
Overview
Hilomast, LLC is a manufacturer of telescopic pneumatic masts for communications and military applications. When one of their customers needed a cost-effective and secure way of mounting equipment to the top of a vehicle, they turned to Faztek's Design Team for help.
Problem/Application
Unsatisfied with the design and cost of the previous pneumatic mast rack system, a company providing aerial photography needed a better solution to securely mount their equipment. All T-Slot Components would also have to withstand conditions of the outdoor environment.
Solution
After reviewing the specifications of this project, Faztek was able to provide a modular rack capable of supporting the mast and other types of equipment. The clear anodize finish of Faztek’s aluminum t-slot components provided a weather-resistant unit offering years of reliable service.
James Brown, Engineering Manager at Hilomast, describes how the modularity of Faztek’s t-slotted extrusions offer several useful advantages:
“The t-slots help us to make these adjustments instead of slotting or re-drilling new holes. They are also used to secure air lines and electrical wiring.”
Exposed t-slots were covered with plastic snap-in covers to keep the slots clean and provide a finished look. James also commented on the modularity of Faztek’s t-slot materials:
“Any future additions or refits are much easier because of bolted (not welded) components that can be removed and modified or replaced.”
Conclusion
“By using the parts and components from Faztek we have saved time, money and improved the looks of our product.”
www.faztek.net/SuccessStories/Hilomast.html
Hilomast, LLC is a manufacturer of telescopic pneumatic masts for communications and military applications. When one of their customers needed a cost-effective and secure way of mounting equipment to the top of a vehicle, they turned to Faztek's Design Team for help.
Problem/Application
Unsatisfied with the design and cost of the previous pneumatic mast rack system, a company providing aerial photography needed a better solution to securely mount their equipment. All T-Slot Components would also have to withstand conditions of the outdoor environment.
Solution
After reviewing the specifications of this project, Faztek was able to provide a modular rack capable of supporting the mast and other types of equipment. The clear anodize finish of Faztek’s aluminum t-slot components provided a weather-resistant unit offering years of reliable service.
James Brown, Engineering Manager at Hilomast, describes how the modularity of Faztek’s t-slotted extrusions offer several useful advantages:
“The t-slots help us to make these adjustments instead of slotting or re-drilling new holes. They are also used to secure air lines and electrical wiring.”
Exposed t-slots were covered with plastic snap-in covers to keep the slots clean and provide a finished look. James also commented on the modularity of Faztek’s t-slot materials:
“Any future additions or refits are much easier because of bolted (not welded) components that can be removed and modified or replaced.”
Conclusion
“By using the parts and components from Faztek we have saved time, money and improved the looks of our product.”
www.faztek.net/SuccessStories/Hilomast.html
Show Choir Display Set
Overview
Bishop Dwenger is a high school in Fort Wayne, IN was looking for some assistance. When they needed a quick and easy way to set up and breakdown elaborate sets while looking presentable, they turned to Faztek for help. Backstage appearances are judged as well as performers. Aesthetics, lightweight, and portability are a must!
Problem/Application
Unsatisfied with the design and cost of previous show choir sets, Bishop Dwenger needed a way to easily transport these sets to and from venues. These sets also needed to have flexibility during set up and breakdown.
Solution
After reviewing the specifications of this project, Faztek was able to provide a modular set sturdy enough to hold backdrops, but still fold down enough to put back in the travel trailer. The clear anodize finish provided a nice, clean appearance. The lighweight material and large casters makes it easy to maneuver around on stage. Bishop Dwenger shows how the modularity of Faztek’s T-Slotted Extrusions offer several useful advantages:
“The t-slots help us to make these adjustments easily instead of welding, slotting, or re-drilling new holes. These units can also be disassembled, modified, and turned in other units for Marching Bands, Winter Guard, Winter Drumlines, etc...”
Conclusion
Faztek provided a portable set to store equipment, to display stage screens, and created a quick and efficient way to set up and breakdown for each venue.
www.faztek.net/SuccessStories/ShowChoir.html
Bishop Dwenger is a high school in Fort Wayne, IN was looking for some assistance. When they needed a quick and easy way to set up and breakdown elaborate sets while looking presentable, they turned to Faztek for help. Backstage appearances are judged as well as performers. Aesthetics, lightweight, and portability are a must!
Problem/Application
Unsatisfied with the design and cost of previous show choir sets, Bishop Dwenger needed a way to easily transport these sets to and from venues. These sets also needed to have flexibility during set up and breakdown.
Solution
After reviewing the specifications of this project, Faztek was able to provide a modular set sturdy enough to hold backdrops, but still fold down enough to put back in the travel trailer. The clear anodize finish provided a nice, clean appearance. The lighweight material and large casters makes it easy to maneuver around on stage. Bishop Dwenger shows how the modularity of Faztek’s T-Slotted Extrusions offer several useful advantages:
“The t-slots help us to make these adjustments easily instead of welding, slotting, or re-drilling new holes. These units can also be disassembled, modified, and turned in other units for Marching Bands, Winter Guard, Winter Drumlines, etc...”
Conclusion
Faztek provided a portable set to store equipment, to display stage screens, and created a quick and efficient way to set up and breakdown for each venue.
www.faztek.net/SuccessStories/ShowChoir.html
Machine Tool Options
Overview
Machine Tool Companies produce standard machines for the industrial market. A machine base and safety guard, sold separately, was an option they were looking to offer in order to satisfy their customer’s requirements.
Problem/Application
These companies needed a cost-effective, yet sturdy frame to complete machines. Potential safety issues, as well as chip and coolant containment were a factor.
Solution
Faztek played a crucial role in the design of a seamless integration into both machines. Strong 3” x 3” T-Slotted aluminum extrusion profiles accounted for most of the standard automation package offered below to the left, along with joining plates to hold it together securely. Heavy-duty floor mount base plates with height adjustment for uneven floors were used to provide a secure seat and could also be fastened to the floor if necessary.
The machine guard to the right consisted of our most popular 1.5” x 1.5” Ultra-lite profile, along with all the t-slot components and polycarbonate panels needed to complete this unit. Leveling feet were also used for proper height adjustment for uneven floors on this machine guarding unit.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for the Robodrill. After the addition of the Fryer machine guard, operator safety was improved while saving time and money through coolant containment and fast cleanup. Strong, sturdy, modular and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/MachineTool.html
Machine Tool Companies produce standard machines for the industrial market. A machine base and safety guard, sold separately, was an option they were looking to offer in order to satisfy their customer’s requirements.
Problem/Application
These companies needed a cost-effective, yet sturdy frame to complete machines. Potential safety issues, as well as chip and coolant containment were a factor.
Solution
Faztek played a crucial role in the design of a seamless integration into both machines. Strong 3” x 3” T-Slotted aluminum extrusion profiles accounted for most of the standard automation package offered below to the left, along with joining plates to hold it together securely. Heavy-duty floor mount base plates with height adjustment for uneven floors were used to provide a secure seat and could also be fastened to the floor if necessary.
The machine guard to the right consisted of our most popular 1.5” x 1.5” Ultra-lite profile, along with all the t-slot components and polycarbonate panels needed to complete this unit. Leveling feet were also used for proper height adjustment for uneven floors on this machine guarding unit.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for the Robodrill. After the addition of the Fryer machine guard, operator safety was improved while saving time and money through coolant containment and fast cleanup. Strong, sturdy, modular and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/MachineTool.html
Cnc Router Base
Overview
In order to accurately cut and machine panels for their customers, Faztek utilizes a programmable CNC panel router. A machine base, sold separately, was required to support the router before it could be operated properly.
Problem/Application
Faztek needed a cost-effective, yet sturdy machine base for this CNC router. Vibration and movement would be generated during operation, so the base must be able to handle these issues in addition to the weight of the router and panels being machined.
Solution
Faztek engineered a heavy duty machine base, custom-designed for a perfect fit. Strong 3” x 3” T-Slotted aluminum extrusion profiles account for the majority of the base, along with joining plates to hold it together securely. Heavy-duty floor mount base plates were used to provide a secure seat and could also be fastened to the floor if required.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for this CNC router. Strong, sturdy, modular and cost-effective, this base will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. In this specific application, the base can easily be lowered or raised if so desired.
www.faztek.net/SuccessStories/CNCRouter.html
In order to accurately cut and machine panels for their customers, Faztek utilizes a programmable CNC panel router. A machine base, sold separately, was required to support the router before it could be operated properly.
Problem/Application
Faztek needed a cost-effective, yet sturdy machine base for this CNC router. Vibration and movement would be generated during operation, so the base must be able to handle these issues in addition to the weight of the router and panels being machined.
Solution
Faztek engineered a heavy duty machine base, custom-designed for a perfect fit. Strong 3” x 3” T-Slotted aluminum extrusion profiles account for the majority of the base, along with joining plates to hold it together securely. Heavy-duty floor mount base plates were used to provide a secure seat and could also be fastened to the floor if required.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for this CNC router. Strong, sturdy, modular and cost-effective, this base will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. In this specific application, the base can easily be lowered or raised if so desired.
www.faztek.net/SuccessStories/CNCRouter.html
Material Handling Cart
Overview
Faztek is proud to have played a role in the construction of the Pentagon Memorial, built in remembrance of the lives lost at the Pentagon on September 11, 2001. A unique material handling solution was designed to assist construction workers involved with the project.
Problem/Application
Balfour Beatty Construction employees needed an efficient and cost-effective method of moving 184 precast memorial basins measuring 15.5’ x 2.0’ and weighing 7,000 lbs each. Ground conditions and concrete footings posed a challenge, preventing the use of traditional machinery to position the basins.
Solution
Faztek designed a heavy duty material cart, capable of transporting these basins around the construction site safely and efficiently. Shown here is the cart being used on site. Due to the large size of this project, the cart was sub-assembled in two separate sections to allow for safe shipping.
After receiving the cart, Balfour Beatty Construction simply attached the two sections and was able to start utilizing this cart for handling the heavy basins.
“Our schedule showed us installing an average of 4 basins a day. With the system that Faztek helped us design we have been able to set anywhere between 12 and 15 basins a day” says Superintendent Dave Taft.
Conclusion
“I want to thank everyone at Faztek who had a hand in helping us solve our material handling problem at the Pentagon 9/11 Memorial. Clearly you have talented designers and engineers that are capable of thinking “outside of the box”. I found that anytime I spoke with a Faztek employee they were both enthusiastic about the project, and eager to help.”
www.faztek.net/SuccessStories/MatHandling.html
Faztek is proud to have played a role in the construction of the Pentagon Memorial, built in remembrance of the lives lost at the Pentagon on September 11, 2001. A unique material handling solution was designed to assist construction workers involved with the project.
Problem/Application
Balfour Beatty Construction employees needed an efficient and cost-effective method of moving 184 precast memorial basins measuring 15.5’ x 2.0’ and weighing 7,000 lbs each. Ground conditions and concrete footings posed a challenge, preventing the use of traditional machinery to position the basins.
Solution
Faztek designed a heavy duty material cart, capable of transporting these basins around the construction site safely and efficiently. Shown here is the cart being used on site. Due to the large size of this project, the cart was sub-assembled in two separate sections to allow for safe shipping.
After receiving the cart, Balfour Beatty Construction simply attached the two sections and was able to start utilizing this cart for handling the heavy basins.
“Our schedule showed us installing an average of 4 basins a day. With the system that Faztek helped us design we have been able to set anywhere between 12 and 15 basins a day” says Superintendent Dave Taft.
Conclusion
“I want to thank everyone at Faztek who had a hand in helping us solve our material handling problem at the Pentagon 9/11 Memorial. Clearly you have talented designers and engineers that are capable of thinking “outside of the box”. I found that anytime I spoke with a Faztek employee they were both enthusiastic about the project, and eager to help.”
www.faztek.net/SuccessStories/MatHandling.html
Mobile Gaging System
Overview
This cart was integrated with pivoting components to create a user friendly mobile gaging system.
Problem/Application
Traditional measuring systems were not ergonomic or user friendly. There was also a need for mobility to save material handling time by taking the cart to the product.
Solution
Faztek worked with their customer to design and build this moblie gaging system. Strong 1.5” x 3.0” and 3” x 3” T-Slotted aluminum extrusion profiles accounted for the majority of the standard package offered below, along with joining plates to hold it all together securely. Heavy-duty base plates with polyurethane casters were used to provide a smooth cushion on a shop floor.
Conclusion
After building this cart and adding the neccesary gaging components, it was apparent the design of this cart provided a perfect solution to their measuring needs. This unit has saved time in measuring product as well as material handling time. This cart provided a perfect solution to their measuring needs. This unit has saved time in measuring product as well as material handling time. This cart is easier to move around because it is 1/3 less weight than traditional steel tubing structures. Strong, sturdy, modular and cost-effective, this unit will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/MobileGage.html
This cart was integrated with pivoting components to create a user friendly mobile gaging system.
Problem/Application
Traditional measuring systems were not ergonomic or user friendly. There was also a need for mobility to save material handling time by taking the cart to the product.
Solution
Faztek worked with their customer to design and build this moblie gaging system. Strong 1.5” x 3.0” and 3” x 3” T-Slotted aluminum extrusion profiles accounted for the majority of the standard package offered below, along with joining plates to hold it all together securely. Heavy-duty base plates with polyurethane casters were used to provide a smooth cushion on a shop floor.
Conclusion
After building this cart and adding the neccesary gaging components, it was apparent the design of this cart provided a perfect solution to their measuring needs. This unit has saved time in measuring product as well as material handling time. This cart provided a perfect solution to their measuring needs. This unit has saved time in measuring product as well as material handling time. This cart is easier to move around because it is 1/3 less weight than traditional steel tubing structures. Strong, sturdy, modular and cost-effective, this unit will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/MobileGage.html
Labeling Automation System
Overview
X-Press Pal (tm) is a print and apply labeling automation system. It is designed to easily integrate with existing pick, pack, and ship lines to eliminate the time and labor associated with manual manifesting, labeling and shipping operations.
Problem/Application
This company needed a cost-effective, yet sturdy frame to complete the design of this machine. They were looking for more automation to offer a greater time savings.
Solution
Faztek worked together in the design of this machine. Strong 1.5” x 1.5” and 1.5” x 3” T-Slotted Aluminum Extrusion profiles accounted for most of the standard automation package offered below, along with joining plates, corner gussets and anchor fasteners to hold it together securely. Heavy-duty floor mounts were used to provide a secure seat on the conveyor. This unit also includes an in-line scale, print and apply applicator, barcode scanners conveyor and controls to automate labeling and manifesting at up to 14 cartons per minute.
Conclusion
After installation and a quick test run, it was apparent the design of this machine provided a perfect platform for the shipping industry. After the addition of the X-Press PAL (tm), they eliminated time with manual manifesting, labeling and shipping operations. Strong, sturdy, modular and cost-effective, these units will provide years of low maintenance performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. ROI of 6 to 9 months!
www.faztek.net/SuccessStories/LabelSys.html
X-Press Pal (tm) is a print and apply labeling automation system. It is designed to easily integrate with existing pick, pack, and ship lines to eliminate the time and labor associated with manual manifesting, labeling and shipping operations.
Problem/Application
This company needed a cost-effective, yet sturdy frame to complete the design of this machine. They were looking for more automation to offer a greater time savings.
Solution
Faztek worked together in the design of this machine. Strong 1.5” x 1.5” and 1.5” x 3” T-Slotted Aluminum Extrusion profiles accounted for most of the standard automation package offered below, along with joining plates, corner gussets and anchor fasteners to hold it together securely. Heavy-duty floor mounts were used to provide a secure seat on the conveyor. This unit also includes an in-line scale, print and apply applicator, barcode scanners conveyor and controls to automate labeling and manifesting at up to 14 cartons per minute.
Conclusion
After installation and a quick test run, it was apparent the design of this machine provided a perfect platform for the shipping industry. After the addition of the X-Press PAL (tm), they eliminated time with manual manifesting, labeling and shipping operations. Strong, sturdy, modular and cost-effective, these units will provide years of low maintenance performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications. ROI of 6 to 9 months!
www.faztek.net/SuccessStories/LabelSys.html
Oilfield Tubing Coater
Overview
This Oilfield Tubing Coater was designed and built to replace traditional coating machines. This apparatus is used to coat the inside of the oilfield tubing with special paints and/or coatings.
Problem/Application
The traditional style machines are slow, outdated drive systems, heavy, and bulky.
Solution
Faztek worked with their customer to design and build a new style Oilfield Tubing Coater. With Faztek’s Free Design Assistance, we took sketches from their customer to create a working package to build from. Strong 1.5” x 3” T-Slotted aluminum extrusion profiles accounted for the majority of the standard automation package offered below, along with joining plates to hold it together securely. Heavy-duty floor mount base plates with height adjustment for uneven floors were used to provide a secure seat and could also be fastened to the floor if required.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for the Oilfield Tubing Coater. The biggest improvement over old style coating systems was the updated linear drive system. It provided more smooth and accurate painting and/or coating. This new system outperformed the old style and has a 50% faster cycle time. The other biggest improvement is from the frame itself with no welding and 1/3 the weight of the previous track system. Strong, sturdy, modular and cost-effective, these units will provide years of low maintenance performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/Oilfield.html
This Oilfield Tubing Coater was designed and built to replace traditional coating machines. This apparatus is used to coat the inside of the oilfield tubing with special paints and/or coatings.
Problem/Application
The traditional style machines are slow, outdated drive systems, heavy, and bulky.
Solution
Faztek worked with their customer to design and build a new style Oilfield Tubing Coater. With Faztek’s Free Design Assistance, we took sketches from their customer to create a working package to build from. Strong 1.5” x 3” T-Slotted aluminum extrusion profiles accounted for the majority of the standard automation package offered below, along with joining plates to hold it together securely. Heavy-duty floor mount base plates with height adjustment for uneven floors were used to provide a secure seat and could also be fastened to the floor if required.
Conclusion
After installation and a quick test run, it was apparent the design of this machine base provided a perfect platform for the Oilfield Tubing Coater. The biggest improvement over old style coating systems was the updated linear drive system. It provided more smooth and accurate painting and/or coating. This new system outperformed the old style and has a 50% faster cycle time. The other biggest improvement is from the frame itself with no welding and 1/3 the weight of the previous track system. Strong, sturdy, modular and cost-effective, these units will provide years of low maintenance performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/Oilfield.html
Hydraulic Power Unit Enclosure
Overview
Faztek’s T-slotted aluminum framing system was put to the test in this custom hydraulic power unit enclosure project. Using Faztek’s free design service, our Distributor was able to present a custom, cost-effective solution to a valued customer.
Problem/Application
An enclosure was needed to house an electrical control box, hydraulic power unit and a radio remote control. In addition to housing these components, keeping the system aesthetically pleasing and protecting it from the surrounding environment was also a top priority.
Solution
Faztek designed a custom hydraulic power unit enclosure using 1” x 1” T-Slotted aluminum extrusions and 3/16” black ABS plastic panels. Adjustable rails inside create mounting options for various components. Hinges along with a chrome locking door handle complete the project and allow access into the box. This entire unit was delivered in a kit form, allowing our Distributor to assemble the enclosure and install the necessary components. Faztek also offers complete assembly service to save you time!
Conclusion
After assembly and installation of components, this hydraulic power unit enclosure is complete and ready for use.
www.faztek.net/SuccessStories/PowerUnit.html
Faztek’s T-slotted aluminum framing system was put to the test in this custom hydraulic power unit enclosure project. Using Faztek’s free design service, our Distributor was able to present a custom, cost-effective solution to a valued customer.
Problem/Application
An enclosure was needed to house an electrical control box, hydraulic power unit and a radio remote control. In addition to housing these components, keeping the system aesthetically pleasing and protecting it from the surrounding environment was also a top priority.
Solution
Faztek designed a custom hydraulic power unit enclosure using 1” x 1” T-Slotted aluminum extrusions and 3/16” black ABS plastic panels. Adjustable rails inside create mounting options for various components. Hinges along with a chrome locking door handle complete the project and allow access into the box. This entire unit was delivered in a kit form, allowing our Distributor to assemble the enclosure and install the necessary components. Faztek also offers complete assembly service to save you time!
Conclusion
After assembly and installation of components, this hydraulic power unit enclosure is complete and ready for use.
www.faztek.net/SuccessStories/PowerUnit.html
Bottling Plant Dust Covers
Overview
Dust covers designed and built over bottling conveyors to keep the falling debris out of the bottles.
Problem/Application
This company needed a cost-effective, yet sturdy solution to not only keep falling debris out of the bottles but also to design in a way that it was easy for the operators to clean.
Solution
Faztek played a crucial role in the design of a set of overhead dust covers spanning 4 bottling conveyors. These conveyors consisted of turns around corners as well as up to overhead sections. They also went under cat walks and modified to go around ductwork and conduit lines. Strong, but lightweight 1.5” x 1.5” T-Slotted aluminum extrusion profiles and Lexan/Polycarbonate panels accounted for the majority of the standard guarding package offered below, along with joining plates, corner brackets, & pivot hinges to hold it all together securely. Corner brackets were used to provide adjustability when bolting to the existing conveyors.
Conclusion
After installation, it was apparent the design of these overhead dust covers provided a perfect solution to keep the bottles free of dust during operation. These guards also offered a user-friendly method of cleaning to provide a aesthetically pleasing look. Strong, sturdy, modular and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/BottlingConveyors.html
Dust covers designed and built over bottling conveyors to keep the falling debris out of the bottles.
Problem/Application
This company needed a cost-effective, yet sturdy solution to not only keep falling debris out of the bottles but also to design in a way that it was easy for the operators to clean.
Solution
Faztek played a crucial role in the design of a set of overhead dust covers spanning 4 bottling conveyors. These conveyors consisted of turns around corners as well as up to overhead sections. They also went under cat walks and modified to go around ductwork and conduit lines. Strong, but lightweight 1.5” x 1.5” T-Slotted aluminum extrusion profiles and Lexan/Polycarbonate panels accounted for the majority of the standard guarding package offered below, along with joining plates, corner brackets, & pivot hinges to hold it all together securely. Corner brackets were used to provide adjustability when bolting to the existing conveyors.
Conclusion
After installation, it was apparent the design of these overhead dust covers provided a perfect solution to keep the bottles free of dust during operation. These guards also offered a user-friendly method of cleaning to provide a aesthetically pleasing look. Strong, sturdy, modular and cost-effective, these units will provide years of maintenance-free performance. Best of all, Faztek’s framing system is completely modular, allowing for future modifications.
www.faztek.net/SuccessStories/BottlingConveyors.html
Fluid Catch Basin
Fort Wayne, IN (April 27th, 2011) - Overview A modular unit was needed to circulate and retain fluid when testing nozzles on industrial sprayers. Problem/Application A cart was needed to house these components in a central location allowing for easy movement and fast clean up. Solution Faztek designers worked closely with the customer to understand the entire scope of the project. With that, Faztek designed a cart with a cabinet built into it. The cabinet was built to house a water pump and water tank that a stainless steel tank/sink would drain into the pump. The water pump pumps fluid to nozzles on the top rail of the Faztek cabinet to test industrial sprayers. Conclusion After the assembly and installation of all the components, this fluid catch basin is complete and ready for use. The unit was tested and was proven to be a time saver for both testing and clean up, as well as a cost saver due to the capture of the fluid used in testing.
www.faztek.net/SuccessStories/FluidCatchBasin.html
www.faztek.net/SuccessStories/FluidCatchBasin.html
Faz-Connect
Fort Wayne, IN (April 27th, 2011) - Part#: 15FAC3891 (Hardware included) Faztek Introduces a New Fastener that is Truly Machiningless Ideal for connecting to extrusions at 90 degrees All fasteners included, along with a custom self-tapping screw No machining required! For use with 1.5" x 1.5" lite & heavy profiles Applications: Safety Guarding Machine Enclosures Workstations Ergonomic Carts Shelving Units Test Stands Much more ... Advantages: No Machining Required Very Strong Save Time All Hardware Included Modular Adjustability Easy to Install
www.faztek.net/NewProducts/faz-connect.html
www.faztek.net/NewProducts/faz-connect.html
Faz-tube Framing System
Fort Wayne, IN (April 27th, 2011) - Faztek now offers an economical and boltless Framing System! Just pound the connector into the internally grooved Faz-Tube and the pieces virtually become one. Applications: Machine Enclosures Sliding Doors Mail Sorting Compartments Kiosks Display Units Safety Enclosures Much more ... Advantages: Cost Effective Lightweight Corrosion Resistant Boltless Assembly Strong Nylon Connectors Fast Assembly Clean Look
www.faztek.net/NewProducts/faz-tube.html
www.faztek.net/NewProducts/faz-tube.html
Faztek C-Rail
Fort Wayne, IN (April 27th, 2011) - Part#: 13CP0400 / 13CP0401 "Get the feel of traditional machine tool slides without the added costs" Faztek C-Rail is a simple and cost effective linear motion solution with high load capacity and corrosion resistance. Applications: Sliding Doors Part Shuttles Pick & Place Units Material Handling Units Much more ... Advantages: Cost Effective Lightweight Corrosion Resistant Clean Look Strong Design
www.faztek.net/NewProducts/faz-rail.html
www.faztek.net/NewProducts/faz-rail.html
Robotic Guarding
Fort Wayne, IN (April 27th, 2011) - Faztek offers an alternative option to custom guarding with steel guarding. When customization isn’t critical and budget constraints are a concern For use in facilities that requires steel like steel mills & foundries Looking for bold safety colors – Wire panels (black) / Posts (safety yellow)
Faztek Assembly
Fort Wayne, IN (June 1st, 2011) - Faztek is your "Solutions" Vendor and prides itself in being one of the fastest in the industry to ship you a fully assembled or sub-assembled project! Quick, Accurate Shipments (We use trusted carriers to help reduce shipment damage)\ Fast, Responsive Customer Service (Over 75 years combined experience in the T-Slotted extrusion industry w/ a strong focus on quality and customer service)
Faztek Framecreator Design Software
FrameCreator is the Solution To Your Modular Framing Needs
FrameCreator design software was developed in 2002 as a FREE AutoCAD plug-in for designing your T-Slotted Extrusion projects. This software is one of the easiest and most accurate Modular Framing software programs in the market!
In efforts towards continual improvement, Faztek has added new features with "Panel and Extrusion Tagging"
Here are the highlighted features offered in the FrameCreator Design Software:
* Complete Faztek Parts Library
* Extrusion Tagging
* Panel Tagging
* Automated BOM Generator
* View Thumbnails of Parts
* Modify Profile Type, Length, & Machining
* Design fraction projects w/ metric fasteners
* Auto Updates for New Features
* Dedicated FrameCreator Toolbar
* Automated Drawing generator
* Options to Include Panel Retaining Parts
* Deflection Calculator
* Automatically Includes Recommended Hardware into the Bill of Materials
http://www.framecreator.net/
FrameCreator design software was developed in 2002 as a FREE AutoCAD plug-in for designing your T-Slotted Extrusion projects. This software is one of the easiest and most accurate Modular Framing software programs in the market!
In efforts towards continual improvement, Faztek has added new features with "Panel and Extrusion Tagging"
Here are the highlighted features offered in the FrameCreator Design Software:
* Complete Faztek Parts Library
* Extrusion Tagging
* Panel Tagging
* Automated BOM Generator
* View Thumbnails of Parts
* Modify Profile Type, Length, & Machining
* Design fraction projects w/ metric fasteners
* Auto Updates for New Features
* Dedicated FrameCreator Toolbar
* Automated Drawing generator
* Options to Include Panel Retaining Parts
* Deflection Calculator
* Automatically Includes Recommended Hardware into the Bill of Materials
http://www.framecreator.net/
Faztek Go Green
Faztek is doing its part in helping the environment. Efforts are on-going to be eco-friendly by working with customers, distributors, and vendors/suppliers towards the same common goal!
Environmentally Friendly:
Faztek has taken a number of steps to become eco-friendly
* 100% of Faztek’s products are recyclable!
* Faztek has recycling bins for each product type being processed!
* Aluminum, Steel, Rubber, Plastics, Cardboard, and Paper.
* Faztek is using recycled aluminum to produce first class extrusions
* Recycled aluminum has the same chemical composition and identical mechanical properties.
Renewable Energy:
Faztek works closely with wind and solar power companies offering great service and support to help fight against high commodity prices due to traditional methods.
* Ergonomic carts for their employees to transport product across the facility.
* Machine enclosures for safeguarding their machines used to produce the eco-friendly products
Made in the USA!:
Faztek is very proud to be the leading manufacturer for 100% of its T-Slotted Aluminum Extrusions being Made in the USA!
www.faztek.net/usa.html
Environmentally Friendly:
Faztek has taken a number of steps to become eco-friendly
* 100% of Faztek’s products are recyclable!
* Faztek has recycling bins for each product type being processed!
* Aluminum, Steel, Rubber, Plastics, Cardboard, and Paper.
* Faztek is using recycled aluminum to produce first class extrusions
* Recycled aluminum has the same chemical composition and identical mechanical properties.
Renewable Energy:
Faztek works closely with wind and solar power companies offering great service and support to help fight against high commodity prices due to traditional methods.
* Ergonomic carts for their employees to transport product across the facility.
* Machine enclosures for safeguarding their machines used to produce the eco-friendly products
Made in the USA!:
Faztek is very proud to be the leading manufacturer for 100% of its T-Slotted Aluminum Extrusions being Made in the USA!
www.faztek.net/usa.html
Faztek Lightweight T-Slot Profiles
You may be wasting money on unnecessary standard or heavy T-Slotted aluminum extrusion profiles! Did you know Faztek offers ‘Lite’ and ‘Ultra-Lite’ versions of the most popular profile sizes? These light, yet strong profiles are perfect for applications where heavy loads are not applied; such as door frames, light-duty carts and tables, various guarding applications and more.
1.5" x 1.5" Profiles:
One of Faztek’s most popular extrusion is the 1.5" x 1.5" Ultra-Lite profile. With nearly a 20% savings and 20% weight reduction over the standard profile, this product is a great way to keep costs and weight to a minimum. Take a look at these other popular light-weight profiles available in both smooth and grooved surfaces.
1.5" x 3.0" & 3.0" x 3.0" Profiles:
Also available in both smooth and grooved profiles are Faztek’s 1.5" x 3.0" and 3.0" x 3.0" T-Slotted aluminum extrusions. These ‘Lite’ versions offer strength and versatility at an attractive price. You can even mix-and-match standard and lite profiles when appropriate to reduce cost without sacrificing strength.
1.5" x 1.5" Profiles:
One of Faztek’s most popular extrusion is the 1.5" x 1.5" Ultra-Lite profile. With nearly a 20% savings and 20% weight reduction over the standard profile, this product is a great way to keep costs and weight to a minimum. Take a look at these other popular light-weight profiles available in both smooth and grooved surfaces.
1.5" x 3.0" & 3.0" x 3.0" Profiles:
Also available in both smooth and grooved profiles are Faztek’s 1.5" x 3.0" and 3.0" x 3.0" T-Slotted aluminum extrusions. These ‘Lite’ versions offer strength and versatility at an attractive price. You can even mix-and-match standard and lite profiles when appropriate to reduce cost without sacrificing strength.
Faztek Core Products Catalog
85% of all Faztek Extruded Aluminum projects are built using this Core Products Guide. www.faztek.net/core/
Faztek’s FREE Core Product Guide is a selection of the most commonly used T-Slot profiles and T-Slot components. These Core Products have been selected from the complete Faztek line of over 1000 T-Slot components and T-Slot profiles, making the design process for most Modular Framing System projects quick and easy. Learn more... Core Products!
Faztek’s Core Product Guide is a selection of the top 125 most commonly used T-Slotted extrusion USA profiles and t-slot components. These core products have been selected from the complete Faztek line of over 1000 t-slot components, making the design process for most projects quick and easy.
Other T-Slotted Extrusion catalogs are large and cumbersome. Faztek makes it simple and saves you money!
What are the benefits of choosing Faztek Core Products?
• Lower prices - all core products have been priced with a special discounted rate
• Greater Inventory - because of the popularity of these parts, Faztek offers a larger in-stock supply
• Shorter Lead Times - increased purchasing and manufacturing of the core products ensures the shortest possible lead time
Faztek’s FREE Core Product Guide is a selection of the most commonly used T-Slot profiles and T-Slot components. These Core Products have been selected from the complete Faztek line of over 1000 T-Slot components and T-Slot profiles, making the design process for most Modular Framing System projects quick and easy. Learn more... Core Products!
Faztek’s Core Product Guide is a selection of the top 125 most commonly used T-Slotted extrusion USA profiles and t-slot components. These core products have been selected from the complete Faztek line of over 1000 t-slot components, making the design process for most projects quick and easy.
Other T-Slotted Extrusion catalogs are large and cumbersome. Faztek makes it simple and saves you money!
What are the benefits of choosing Faztek Core Products?
• Lower prices - all core products have been priced with a special discounted rate
• Greater Inventory - because of the popularity of these parts, Faztek offers a larger in-stock supply
• Shorter Lead Times - increased purchasing and manufacturing of the core products ensures the shortest possible lead time
Faztek Usb Flashdrive Resource
Fort Wayne, IN (June 1st, 2011) - In keeping with the changing times of technology and the continual effort of "Go Green" Faztek now offers a convenient electronic catalog on a flash drive. This flashdrive contains the most update to date Faztek products and services. It also has CAD files and a quick reference pricing program.
Contact the Faztek Sales Team for your copy at sales@faztek.net.
Contact the Faztek Sales Team for your copy at sales@faztek.net.
Onsite Installation
Fort Wayne, IN (June 1st, 2011) - Faztek specializes in the assembly of projects designed with T-Slotted Extrusions, Steel Guarding, or Safety Light Curtains. We come to your location, saving you time and resources. Our assembly technicians will install your project while you carry out your daily activities as usual. Quotes are provided FREE of charge! Send a sketch of your project to our Design Team and they will create a set of 3d drawings and bill of materials.
Boom Time for Safety Guards
Though the economy has been tough on everyone in the past few years, some companies thrive.
Faztek is already a leading manufacturer in building aluminum guards for machinery and has been continuously expanding since it was founded in 2001. Chief Operating Officer Aaron McDevitt says Faztek has increased its manufacturing space by 25 percent and has added three new machines, allowing it to continue to service the market quickly while experiencing record sales growth.
Faztek, 5120 Investment Drive, started with five employees in 2001 and now has 17 full time; six have been hired in the past four years. When the company started, it had 2,800 square feet of manufacturing space; now it has 21,000 square feet, with an opportunity to expand further.
At its start, Faztek served only the market for T-slot aluminum frame – one type of guard for machinery. Now it's well on its way to becoming a full-line safety-guarding company. McDevitt said Faztek has joined forces with the steel-frame company Wireway and Riken Optics to offer a less-expensive alternative to aluminum frames and high-end safety light curtains under the Faztek name. A light curtain is a series of light beams that when interrupted – by a person accidentally passing through them, for example – will automatically shut down a machine.
T-slot aluminum and steel frames are mainly used for machine enclosures, perimeter guarding and safety fencing but have many applications. McDevitt said Faztek's potential customer base is endless. Faztek has served large companies, universities, homeowners and small businesses.
The company has staff designers who receive blueprints ranging from a table, bench or a shelving unit to a 20-by-20-foot enclosure. These staff designers give 75 to 80 price estimates a week to customers, help them design what they want and build it.
“The expansion came from who can deliver the product the fastest,” McDevitt said. The company could not continue experiencing sales growth and maintain its reputation of being one of the fastest in the industry without expanding. Faztek's revenue grew 37 percent last year and is on pace to be 30 percent ahead of that for next year. Because of this, the company decided to increase its production area and buy the new machines, the latter of which cost about $70,000.
“We're investing for the future,” McDevitt said.
Only the aluminum parts are made in Faztek's factory, but the new machines allow for more parts to be created more quickly to add to the diverse inventory.
http://www.news-sentinel.com/apps/pbcs.dll/article?AID=/20110527/BUSINESS/105270340
Faztek is already a leading manufacturer in building aluminum guards for machinery and has been continuously expanding since it was founded in 2001. Chief Operating Officer Aaron McDevitt says Faztek has increased its manufacturing space by 25 percent and has added three new machines, allowing it to continue to service the market quickly while experiencing record sales growth.
Faztek, 5120 Investment Drive, started with five employees in 2001 and now has 17 full time; six have been hired in the past four years. When the company started, it had 2,800 square feet of manufacturing space; now it has 21,000 square feet, with an opportunity to expand further.
At its start, Faztek served only the market for T-slot aluminum frame – one type of guard for machinery. Now it's well on its way to becoming a full-line safety-guarding company. McDevitt said Faztek has joined forces with the steel-frame company Wireway and Riken Optics to offer a less-expensive alternative to aluminum frames and high-end safety light curtains under the Faztek name. A light curtain is a series of light beams that when interrupted – by a person accidentally passing through them, for example – will automatically shut down a machine.
T-slot aluminum and steel frames are mainly used for machine enclosures, perimeter guarding and safety fencing but have many applications. McDevitt said Faztek's potential customer base is endless. Faztek has served large companies, universities, homeowners and small businesses.
The company has staff designers who receive blueprints ranging from a table, bench or a shelving unit to a 20-by-20-foot enclosure. These staff designers give 75 to 80 price estimates a week to customers, help them design what they want and build it.
“The expansion came from who can deliver the product the fastest,” McDevitt said. The company could not continue experiencing sales growth and maintain its reputation of being one of the fastest in the industry without expanding. Faztek's revenue grew 37 percent last year and is on pace to be 30 percent ahead of that for next year. Because of this, the company decided to increase its production area and buy the new machines, the latter of which cost about $70,000.
“We're investing for the future,” McDevitt said.
Only the aluminum parts are made in Faztek's factory, but the new machines allow for more parts to be created more quickly to add to the diverse inventory.
http://www.news-sentinel.com/apps/pbcs.dll/article?AID=/20110527/BUSINESS/105270340
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